Third Edition (March 1999) Part Number 317792-003 Spares Part Number 327709-001 Compaq Computer Corporation Notice The information in this publication is subject to change without notice. COMPAQ COMPUTER CORPORATION SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN, NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL. THIS INFORMATION IS PROVIDED "AS IS" AND COMPAQ COMPUTER CORPORATION DISCLAIMS ANY WARRANTIES, EXPRESS, IMPLIED OR STATUTORY AND EXPRESSLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, GOOD TITLE AND AGAINST INFRINGEMENT. This publication contains information protected by copyright. No part of this publication may be photocopied or reproduced in any form without prior written consent from Compaq Computer Corporation. 1999 Compaq Computer Corporation. All rights reserved. Printed in the U.S.A. The software described in this guide is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. Compaq, Compaq Insight Manager, ROMPaq, QVision, SmartStart, NetFlex, QuickFind, PaqFax, registered United States Patent and Trademark Office. Netelligent, SoftPaq, QuickLock, PremierSound are trademarks and/or service marks of Compaq Computer Corporation. Microsoft, MS-DOS, Windows, and Windows NT are registered trademarks of Microsoft Corporation. Other product names mentioned herein may be trademarks and/or registered trademarks of their respective companies. Compaq Professional Workstation AP400 Maintenance and Service Guide Third Edition (March 1999) Part Number 317792-003 Spares Part Number 327709-001 iii Contents About This Guide Symbols in Text.........................................................................................................................vii Compaq Technician Notes.........................................................................................................vii Where to Go for Additional Help ............................................................................................... ix Other Information Sources .................................................................................................. ix Integrated Management Display.......................................................................................... ix Telephone Numbers............................................................................................................. ix Chapter 1 Illustrated Parts Catalog Mechanical Parts ...................................................................................................................... 1-1 System Components ................................................................................................................. 1-2 Spares Parts List ....................................................................................................................... 1-3 Chapter 2 Service Preliminaries Preliminary Warnings and Cautions ......................................................................................... 2-1 Electrostatic Discharge Information ......................................................................................... 2-2 Equipment Symbols..................................................................................................................2-2 Tools and Software Requirements ............................................................................................ 2-3 Warranty Information ............................................................................................................... 2-3 Chapter 3 Removal and Replacement Procedures Serial Number...........................................................................................................................3-1 Service Preparations ................................................................................................................. 3-2 Cable Lock ........................................................................................................................ 3-2 Workstation Cover....................................................................................................................3-3 Front Bezel ............................................................................................................................... 3-5 Blank Bezel .............................................................................................................................. 3-7 EMI Shield ............................................................................................................................... 3-8 Speaker ..................................................................................................................................... 3-9 I/O Bracket Assembly .............................................................................................................. 3-9 Important Guidelines for I/O Bracket Assembly Replacement ....................................... 3-10 Graphics Controllers...............................................................................................................3-11 PCI Graphics Controller .................................................................................................. 3-11 Accelerated Graphics Port (AGP) Graphics Controller ................................................... 3-13 System Fan and Card Guide ................................................................................................... 3-14 Backplane Board.....................................................................................................................3-15 Mass Storage Devices.............................................................................................................3-17 Drive Positions ................................................................................................................ 3-17 5.25-inch Drives .............................................................................................................. 3-18 Diskette Drive ................................................................................................................. 3-20 Drive Cage.......................................................................................................................3-22 Bay 4 ............................................................................................................................... 3-23 Bay 5 ............................................................................................................................... 3-29 Compaq Professional Workstation AP400 Maintenance and Service Guide iv Removal and Replacement Procedures continued System Board Assembly.........................................................................................................3-34 System Board With Tray Components ............................................................................ 3-34 System Board With Tray Removal and Replacement......................................................3-36 Installing SCSI Devices..........................................................................................................3-38 Guidelines for Optimizing Performance..........................................................................3-39 SCSI Cables.....................................................................................................................3-39 Installing a Wide Ultra2 SCSI Controller........................................................................3-40 DIMMs ................................................................................................................................... 3-41 Important Guidelines for DIMM Installation .................................................................. 3-42 DIMM Installation...........................................................................................................3-43 Processor and Heatsink...........................................................................................................3-44 Processor Power Module ................................................................................................. 3-45 Upgrading the Processor..................................................................................................3-46 Installing the Primary Processor Power Module Cable Insulator .................................... 3-46 External Battery......................................................................................................................3-48 Power Switch and LED with Cables.......................................................................................3-50 Power Supply..........................................................................................................................3-50 Base Pan Cover.......................................................................................................................3-52 Base Pan Assembly ................................................................................................................ 3-53 Chapter 4 Diagnostic Tools Power-On Self-Test (POST).....................................................................................................4-1 POST Messages........................................................................................................................4-2 Troubleshooting Minor Problems ............................................................................................. 4-5 Power Problems.................................................................................................................4-6 Printer Problems ................................................................................................................ 4-6 Diskette Drive Problems....................................................................................................4-7 Display Problems .............................................................................................................. 4-8 Hardware Installation Problems ........................................................................................ 4-9 Hard Drive Problems.......................................................................................................4-10 CD-ROM and DVD-ROM Drive (IDE) Problems .......................................................... 4-11 Memory Problems ........................................................................................................... 4-11 SCSI Problems ................................................................................................................ 4-12 Network Problems...........................................................................................................4-12 Audio Hardware Conflicts...............................................................................................4-13 Compaq Setup and Diagnostics Utilities.................................................................................4-14 Accessing the Compaq Setup and Diagnostics Utilities Menu ........................................ 4-14 Diagnostic Error Codes...........................................................................................................4-18 Memory ........................................................................................................................... 4-19 Keyboard ......................................................................................................................... 4-19 Microprocessor ................................................................................................................ 4-20 Printer .............................................................................................................................. 4-21 Diskette Drive ................................................................................................................. 4-21 Serial Port........................................................................................................................4-22 Modem ............................................................................................................................ 4-22 Pointing Device ............................................................................................................... 4-22 CD-ROM or DVD-ROM Drive (IDE) ............................................................................ 4-23 Tape Drive.......................................................................................................................4-23 Audio ............................................................................................................................... 4-23 Video ............................................................................................................................... 4-24 Network Interface............................................................................................................4-25 v Diagnostic Tools continued SCSI Error Codes ............................................................................................................... .... 4-26 Upgrading the ROM .............................................................................................................. . 4-28 Local ROM Flash ............................................................................................................ 4-28 Remote ROM Flash.........................................................................................................4-29 FailSafe Boot Block ROM......................................................................................................4-29 Compaq Insight Manager ....................................................................................................... 4-31 Compaq Workstation Support Software for Microsoft Windows NT.....................................4-32 Compaq Diagnostics for Windows NT ................................................................................... 4-33 Chapter 5 System Security Security Features ...................................................................................................................... 5-1 Setup Password..................................................................................................................5-2 Power-on Password ........................................................................................................... 5-5 Windows NT Workstation Password.................................................................................5-8 National Keyboard Delimiter Characters .......................................................................... 5-9 Advanced Security Management .............................................................................................. 5-9 Re-enabling Diskette Boot or Diskette Write .................................................................. 5-10 Re-enabling a Serial Port or Parallel Port........................................................................5-10 QuickLock ...................................................................................................................... . 5-11 Cable Lock Provision ...................................................................................................... 5-12 Smart Cover Sensor.........................................................................................................5-12 Chapter 6 Jumper and Switch Information Jumpers..................................................................................................................................... 6-1 Switch Settings ......................................................................................................................... 6-2 Hard Drives .............................................................................................................................. 6-3 4.3-GB Wide-Ultra SCSI Hard Drives .............................................................................. 6-3 9.1-GB Wide-Ultra SCSI Hard Drive................................................................................6-5 6.4-GB Ultra ATA Hard Drives ........................................................................................ 6-6 8.4-GB Ultra ATA Hard Drive..........................................................................................6-8 10.1-GB Ultra ATA Hard Drive........................................................................................6-9 CD-ROM Drive and DVD-ROM Drive (IDE) ....................................................................... 6-10 Fire GL 4000 Graphics Controller..........................................................................................6-11 PowerStorm 300/AGP Graphics Controller............................................................................6-12 Zip Drive ................................................................................................................................ 6-13 Chapter 7 Physical and Operating Systems System Unit .............................................................................................................................. 7-2 200W Power Supply ................................................................................................................. 7-8 Diskette Drive...........................................................................................................................7-9 CD-ROM Drive ...................................................................................................................... 7-10 DVD-ROM Drive...................................................................................................................7-12 Zip drive ................................................................................................................................. 7-14 Hard Drives ............................................................................................................................ 7-15 Audio System ......................................................................................................................... 7-20 Keyboard ................................................................................................................................ 7-20 Compaq Professional Workstation AP400 Maintenance and Service Guide vi Physical and Operating Systems continued Mouse ..................................................................................................................................... 7-21 Graphics Controllers...............................................................................................................7-22 Network .................................................................................................................................. 7-25 RJ-45 Network Cable Specifications...............................................................................7-25 Chapter 8 External Connectors Physical Location ..................................................................................................................... 8-1 Pin Assignments ....................................................................................................................... 8-2 Index vii About This Guide This Maintenance and Service Guide is a troubleshooting guide that can be used for reference when servicing a Compaq Professional Workstation AP400. WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, only authorized service technicians should attempt to repair this equipment. Improper repairs could create conditions that are hazardous. IMPORTANT: The installation of options and servicing of this product shall be performed by individuals that are knowledgeable of the procedures, precautions, and hazards associated with equipment containing hazardous energy circuits. Symbols in Text These symbols may be found in the text of this guide. They have the following meanings. WARNING: Indicates that failure to follow directions in the warning could result in bodily harm or loss of life. CAUTION: Indicates that failure to follow directions could result in damage to equipment or loss of information. IMPORTANT: Presents clarifying information or specific instructions. NOTE: Presents commentary, sidelights, or interesting points of information. Compaq Technician Notes WARNING: Only authorized technicians trained by Compaq should attempt to repair this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indications of component replacement or printed wiring board modifications may void any warranty. WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, do not exceed the level of repair specified in these procedures. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs could create conditions that are hazardous. Compaq Professional Workstation AP400 Maintenance and Service Guide viii About This Guide WARNING: To reduce the risk of electric shock or damage to the equipment: s If the system has multiple power supplies, disconnect power from the system by unplugging all power cords from the power supplies. s Do not disable the power cord grounding plug. The grounding plug is an important safety feature. s Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all times. WARNING: To reduce the risk of electric shock or damage to the equipment: Do not disable the power cord grounding plug. The grounding plug is an important safety feature. Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all times. Disconnect power from the workstation by unplugging the power cord from either the electrical outlet or the workstation. CAUTION: To properly ventilate your system, you must provide at least 6 inches (15 cm) of clearance at the front and back of the computer. CAUTION: The computer is designed to be electrically grounded. To ensure proper operation, plug the AC power cord into a properly grounded AC outlet only. CAUTION: Electrostatic discharge can damage electronic components. Be sure you are properly grounded before beginning any installation procedure. See "Electrostatic Discharge Information" in Chapter 2 for more information. IMPORTANT: Any indication of repair at the component level or modification of a printed wiring board may void any warranty. ix Where to Go for Additional Help Major sources of additional information are listed below. Other Information Sources In addition to this guide, the following information sources are available: User Documentation s Compaq Service Quick Reference Guide s Service Training Guides s Compaq Service Advisories and Bulletins s Compaq QuickFind s Compaq Insight Manager s Compaq Download Facility: Call 1-281-518-1418 s Integrated Management Display Some Compaq server models include a Compaq Integrated Management Display (IMD) is an integrated, 16x4 character display mounted on the front of the server. This display provides easy-to-use menu-driven access to server information, including model number, LCD firmware revision, and POST operations. Telephone Numbers For the name of your nearest Compaq Authorized Reseller: In the United States, call 1-800-345-1518 In Canada, call 1-800-263-5868 For Compaq technical support: In the United States and Canada, call 1-800-386-2172 For Compaq technical support phone numbers outside the United States and Canada, visit the Compaq website at: http://www.compaq.com Compaq Professional Workstation AP400 Maintenance and Service Guide
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